Test program
Test stages, duration, repetitions, idle time and required tests per charge.
Test, Measurement & Laboratory
Custom Testing Equipment Battery Solutions
Custom batteries for electrical, mechanical and field testing equipment, engineered around test sequences, programmable loads, actuator peaks, data integrity and portable operating time.
APPLICATION REQUIREMENTS
The Test Program, Not the Nameplate, Defines Battery Demand
Testing equipment can move between low-power monitoring and high-current excitation, actuation or communication. Battery sizing requires the sequence, duration, repetition and acceptable voltage deviation of the real test.
WHAT TO DEFINE
Inputs for the First Testing Equipment Review
Early estimates are acceptable. Missing values can be refined through the requirements process.
Electrical demand
Continuous load, excitation, actuation or startup peaks and acceptable voltage drop.
Data and controls
Processor, logging, display, communications, shutdown and status requirements.
Field integration
Charger, enclosure, connector, transport, temperature, vibration and ingress exposure.
ENGINEERING CONSIDERATIONS
Repeatable Test Results Require Repeatable Power Behaviour
The pack, BMS and equipment cutoff must prevent transient voltage behaviour or low-SOC events from interrupting a test or corrupting data.
Sequence-based sizing
Model every test stage and repetition rather than average power alone.
Peak-event verification
Define current, duration, recovery and temperature rise.
Data integrity
Coordinate low-battery warning, test completion and controlled shutdown.
Calibration and change control
Freeze battery limits and interface versions used for validated test results.
PROJECT-SPECIFIC BATTERY DEFINITION
Parameters Defined From the Test Sequence
No fixed reference configuration is published yet. Voltage, capacity, continuous and peak current, charging, BMS logic, communication, protection rating and mechanical interfaces can be customized for the target equipment. Final specifications are subject to the approved project definition.
Project parameterHow it is defined
System voltage & usable energyDefined from equipment limits, tests per charge and reserve.
Continuous currentBased on monitoring, processing and sustained test loads.
Peak current & durationBased on excitation, actuation, startup and programmed events.
Charge interfaceCharger voltage, current, connector and recharge workflow.
BMS & communicationProtection, status, logging and host interface as required.
EnvironmentTemperature, vibration, transport, dust and moisture exposure.
Mechanical integrationEnclosure, mounting, connector and service requirements.
Customization noteNo fixed reference configuration is published yet. Voltage, capacity, continuous and peak current, charging, BMS logic, communication, protection rating and mechanical interfaces can be customized for the target equipment. Final specifications are subject to the approved project definition.
VALIDATION & PRODUCTION READINESS
Reproduce the Real Test Program During Validation
Validation should execute representative sequences, repetitions, peak events, low-SOC operation, charging and the intended environmental boundary.
Prototype Verification
Electrical behavior, BMS logic, charging, communication and mechanical fit are checked against the agreed definition.
Application Testing
Environmental, load, runtime or interface tests are selected around the actual product risk and use conditions.
Certification Management
Applicable transport and market evidence is planned and coordinated for the final configuration.
Production Release
Approved specifications, quality criteria, test requirements and inspection reporting support controlled handoff.
FROM REQUIREMENT TO DELIVERY
One Project Lead Across Engineering and Production Coordination
Stellova leads requirements analysis, coordinates engineering and qualified production resources, manages applicable certification work, performs production quality inspection and remains the direct technical contact after delivery.
View the Engineering Process ↗DISCUSS YOUR APPLICATION
Share the Test Sequence and Measured Load Data
Provide voltage, stage-by-stage current data, repetitions, runtime target, charger, enclosure limits, environment and target market.
Discuss Your Project ↗