Mission and terrain
Define route length, speed, slope, obstacles, inspection stops and recovery reserve.
INSPECTION ROBOT BATTERY SYSTEMS
Custom Inspection Robot Battery Solutions
Stellova develops industrial inspection robot battery systems and each custom robot battery pack around traction, sensing, computing, communications, mission duration, docking strategy and environmental exposure.
INSPECTION MISSION REQUIREMENTS
Inspection Missions Combine Mobility, Sensors and Harsh Environments
Traction, climbing, cameras, LiDAR, lighting, compute and communication create different loads over a long inspection route. The pack must preserve reserve energy for safe recovery and fault handling.
BATTERY DEFINITION INPUTS
Define the Mission, Terrain and Environmental Exposure
Representative routes, load profiles and environmental limits are sufficient for the first engineering review.
Traction and payload loads
Provide continuous demand and short climbing or obstacle-crossing peaks with duration.
Environmental exposure
Specify dust, rain, condensation, temperature, storage and low-temperature charging conditions.
Remote diagnostics
Define SOC, SOH, cell voltage, temperature, fault reporting and CAN or serial communication.
ALL-WEATHER INSPECTION ENGINEERING
Protection, Temperature and Communication Must Be Engineered Together
Electrical architecture, enclosure protection, low-temperature strategy, thermal control and remote diagnostics must support the same field mission.
Wide-temperature operation
Define charging and discharging limits separately; low-temperature heating is evaluated only when required.
IP protection
Coordinate the pack enclosure with the robot enclosure, connectors, vents, drainage and service access.
Peak traction events
State current, duration, repetition and thermal condition for slope and obstacle events.
Field reliability
Plan fault logging, remote diagnostics, maintenance access and recovery behavior for unattended missions.
TYPICAL CONFIGURATION PLATFORMS
Two Separate 100 Ah Reference Platforms
The two platforms below are typical engineering configurations, not claims of completed customer projects. The 48 V and 51.2 V systems remain separate because their charging limits and system voltages differ.
ModelST-IR-48100ST-IR-51100
Content typeTypical configurationTypical configuration
ApplicationIndustrial / inspection robotIndustrial / inspection robot
Nominal voltage48 V51.2 V
Rated capacity100 Ah100 Ah
Nominal energy4,800 Wh5,120 Wh
Charge limit voltage54.75 V58.4 V
Charge current50 A50 A
Continuous discharge current100 A100 A
Peak discharge current300 A300 A
CommunicationCAN / CANopen / J1939 / RS485 / RS232CAN / CANopen / J1939 / RS485 / RS232
Protection / operating temperatureIP65 / IP67; -20°C to 60°CIP65 / IP67; -20°C to 60°C
Customization noteAll electrical parameters, communication protocols, IP ratings and operating temperature ranges can be customized according to your equipment and application requirements. If you cannot find the required specification, contact STELLOVA for a custom solution.
INSPECTION ROBOT BATTERY FAQ
Questions to Resolve Before Prototype Release
The final answers depend on terrain, mission duration, environment, payload and recovery strategy.
Are these completed customer cases?
No. They are two separate typical engineering platforms used to frame requirements and must be validated for the target robot.
Why are 48 V and 51.2 V separate?
They have different nominal and charging voltages and must not be presented as interchangeable versions of one approved pack.
How is peak current validated?
Current, pulse duration, repetition, conductor size, connector and thermal conditions must be stated and tested.
Can low-temperature heating be added?
Yes, after the required charging and operating temperatures, available energy and control logic are defined.
CUSTOMIZATION & RFQ
Provide the Robot Mission and Environmental Requirements
Share the DC bus, traction and sensor loads, route, slope, runtime, recovery reserve, enclosure space, temperature, water and dust exposure, charging and communication requirements.
Review the Engineering Process ↗DISCUSS YOUR APPLICATION
Share Your Inspection Mission and Environmental Limits
Send the available robot, route, load and environmental data. Stellova will identify the missing inputs that materially affect runtime, peak power, sealing, temperature control and prototype risk.
Discuss Your Inspection Robot Battery ↗