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Security, Tracking & Emergency

Custom Asset Tracker Battery Solutions

Custom asset tracker battery systems engineered around long standby life, GNSS acquisition, cellular or satellite transmission bursts, compact packaging and remote service intervals.

APPLICATION REQUIREMENTS

Standby Current and Transmission Bursts Define Tracker Runtime

Asset trackers spend most of their time asleep but must wake, acquire position, process data and transmit reliably. Average current alone hides the short events that can trigger voltage sag or early cutoff.

WHAT TO DEFINE

Inputs for the First Asset Tracker Battery Review

Early estimates are acceptable. Missing values can be refined through the requirements process.

01

Operating workflow

Sleep interval, wake-up, GNSS acquisition, sensor reading, data processing, transmission, retry logic and alarm events.

02

Electrical loads

Sleep current, GNSS, sensors, processor and cellular, LoRa or satellite modem demand.

03

Autonomy and charging

Reporting frequency, required days or months of service, reserve, charging access and replacement strategy.

04

Integration and environment

Available volume, antenna separation, connector, temperature, vibration, ingress and transport conditions.

ENGINEERING CONSIDERATIONS

Long Standby and Reliable Reporting Must Be Verified Together

Cell self-discharge, BMS quiescent current and cold-temperature pulse capability can determine whether a remote tracker meets its service interval.

01

Energy model

Build usable energy from the complete operating sequence, duty cycle and reserve.

02

Peak-event verification

Define GNSS startup, modem registration, transmission and retry events with current, duration, recovery and temperature rise.

03

System coordination

Coordinate the battery, BMS, charger, host controls and controlled shutdown or fault response.

04

Environmental boundary

Validate temperature, vibration, ingress, storage duration and transport exposure before assigning operating limits.

PROJECT-SPECIFIC BATTERY DEFINITION

Parameters Defined From the Asset Tracker Operating Profile

No fixed reference configuration is published yet. Voltage, capacity, continuous and peak current, charging, BMS logic, communication, protection rating and mechanical interfaces can be customized for the target equipment. Final specifications are subject to the approved project definition.

Project parameterHow it is defined
System voltage & usable energyDefined from the equipment voltage window, duty cycle and reserve.
Continuous currentBased on sleep, sensing, positioning and processing loads.
Peak current & durationBased on GNSS startup, modem registration, transmission and retry events.
Charging interfaceCharger or source voltage, current, connector and available recharge window.
BMS & communicationProtection, SOC, alarms, logging and host protocol as required.
Environmenttemperature, vibration, ingress, storage duration and transport exposure.
Mechanical interfaceEnclosure, mounting, connector, cable, handling and service method.
Customization noteNo fixed reference configuration is published yet. Voltage, capacity, continuous and peak current, charging, BMS logic, communication, protection rating and mechanical interfaces can be customized for the target equipment. Final specifications are subject to the approved project definition.

VALIDATION & PRODUCTION READINESS

Validate the Complete Asset Tracker Duty Cycle

Prototype validation should reproduce representative sleep periods, wake cycles, location fixes, transmission retries and alarm reporting, including low-SOC operation, charging and the defined environmental boundary.

01

Prototype Verification

Electrical behavior, BMS logic, charging, communication and mechanical fit are checked against the agreed definition.

02

Application Testing

Environmental, load, runtime or interface tests are selected around the actual product risk and use conditions.

03

Certification Management

Applicable transport and market evidence is planned and coordinated for the final configuration.

04

Production Release

Approved specifications, quality criteria, test requirements and inspection reporting support controlled handoff.

FROM REQUIREMENT TO DELIVERY

One Project Lead Across Engineering and Production Coordination

Stellova leads requirements analysis, coordinates engineering and qualified production resources, manages applicable certification work, performs production quality inspection and remains the direct technical contact after delivery.

View the Engineering Process ↗

DISCUSS YOUR APPLICATION

Share the Asset Tracker Operating Profile and Integration Limits

Provide equipment voltage, measured load data, operating sequence, runtime target, charging method, available battery space, environment and destination market.

Discuss Your Project ↗