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MEDICAL DEVICE BATTERY SYSTEMS

Custom Infusion Pump Battery Solutions

Stellova develops each custom infusion pump battery pack around delivery accuracy, motor and alarm loads, portable runtime, charging workflow and controlled low-energy behaviour. A rechargeable medical pump battery must be verified with the final pump and its operating modes.

CONTINUOUS INFUSION POWER

Backup-Time Behaviour Must Follow the Delivery Workflow

An infusion pump may need to continue operating through AC interruption and patient transport while its motor, display, alarms and control electronics create different power states. Battery definition must include the required reserve and device response as energy falls.

DEVICE INPUTS

Inputs That Define an Infusion-Pump Battery

The review begins with the pump’s complete delivery, alarm, transport and charging workflow.

01

Delivery Profile

Define operating duration, motor duty, flow conditions and daily use.

02

AC-Loss & Transport

Define required operation after unplugging and during patient movement.

03

Alarm & Reserve Behaviour

Define warning thresholds, alarm availability, reserve and shutdown response.

04

Charging & Service

Clarify charge-while-operating, adapter or dock, charge time and replacement method.

BATTERY–DEVICE INTEGRATION

Motor Demand, Alarm Availability and Backup Time Must Be Coordinated

The battery must support delivery, display and alarms across normal use and external-power interruption without relying on nominal capacity alone.

01

Continuous Delivery Support

Translate the pump duty cycle into usable backup time.

02

Motor & Alarm Loads

Include motor activity, display, alarm and communication states.

03

Low-Battery Response

Coordinate runtime estimate, warning, reserve and equipment action.

04

Charge-While-Operating

Verify charger and temperature behaviour with the pump active.

PROJECT DEFINITION PARAMETERS

Parameters Defined for the Final Equipment

Battery voltage, capacity, charging, communication, protection and mechanical interfaces are customized to the host medical equipment. Final specifications are confirmed against the complete device requirements. No fixed cell specification or off-the-shelf model is implied.

Project parameterHow it is defined
Equipment Voltage WindowDefine the pump input range.
Normal Delivery LoadMeasure the representative delivery duty cycle.
Motor Peak LoadInclude startup, occlusion response and actuator demand where applicable.
Backup-Time TargetDefine operation after AC interruption.
Alarm ReserveDefine energy reserved for warning and alarm functions.
Charge-While-OperatingConfirm charging with the pump active.
Battery StatusDefine SOC, warning and fault information.
Shutdown & ServiceDefine device response and replacement process.

VALIDATION & PRODUCTION READINESS

Evidence Must Follow the Final Battery and Device

Battery verification, device compatibility, production controls and applicable documentation are planned for the final configuration, intended use and target market.

01

Battery Verification

Confirm electrical limits, charging behaviour, protection response and temperature performance against the approved specification.

02

Device Integration Testing

Verify runtime, warnings, shutdown behaviour and interfaces in the complete host equipment.

03

Evidence Alignment

Keep transport, battery-pack and end-device evidence separate and aligned with the final model.

04

Controlled Production

Release approved specifications, test limits, inspection criteria and traceability requirements before volume production.

FROM DEVICE REQUIREMENTS TO CONTROLLED PRODUCTION

Define, Integrate, Verify and Release

Stellova translates equipment power states and interface requirements into a controlled battery definition, coordinates prototype integration and verification, and supports production release against the approved specification.

Review the Engineering Process ↗

DISCUSS YOUR INFUSION PUMP BATTERY PROJECT

Share the Delivery, Backup and Alarm Requirements

Send the pump type, voltage window, motor and control loads, backup-time target, alarm reserve, charging method, available space, device response, target market and forecast volume.

Discuss Your Medical Battery Project ↗